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White Papers

CNCR-390 and BinTrac A-Frame Load Cells for Inventory Measurements
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Level & Weight Measurement Technologies for Accurate, Automated Operations

Level sensors and bin scales have their own unique applications. Utilizing both in one inventory management system provides many benefits, including real-time monitoring and redundancy to verify the accuracy of measurements.

But in which situation or conditions is each method of measurement best suited? Will remote inventory monitoring software be necessary, or is local data integration a better fit?

Find the answers and learn more about these systems in BinMaster's whitepaper, "Level & Weight Measurement Technologies for Accurate, Automated Operations."

Load Cell Based Inventory Systems for Accurate, Efficient Bulk Material Management
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Load Cell Based Inventory Systems: Accurate, Automated Inventory Measurement for Bulk Materials

When it comes to measuring and managing bulk inventory, precision and visibility are essential. Load cell based inventory systems provide accurate bin weights as actionable data, helping industrial processors, agricultural operators, and livestock producers account for bulk materials and make better business decisions.

Additional offerings such as batch controls, remote monitoring software, and interfaces for easy integration into local controls allow even more flexibility.

In this whitepaper, learn the benefits of load cell based inventory systems, unique considerations when choosing a system, and the impressive return on investment that accurate bin weighing systems may provide.

Smarter Water Management: ToughSonic® Whitepaper
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Smarter Water Management: Flood Detection & Ultrasonic Sensors

ToughSonic® ultrasonic sensors provide versatility, reliability, and high accuracy to its users. Tough processing environments or severe weather conditions? No problem.

These traits make them an ideal choice for future-forward flood monitoring systems where real-time water levels are essential for early detection and fast alerts.

Read BinMaster's whitepaper for a deep-dive into the scalable capabilities that level sensors and IoT software, like BinCloud®, offer to both local and state-level flood mitigation efforts.

Maximize Automated Inventory Management with Professional Setup
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Maximize Automated Inventory Management with Professional Setup

Inventory management can be complicated, but it certainly doesn't need to be! In the transition to Industry 5.0, operators are seeking smart systems to give their team real-time visibility into bulk inventory, helping them anticipate future needs and prevent costly downtime due to outages, dry runs, or maintenance.

It's crucial to choose a licensed professional to perform these installation tasks thanks to their beneficial knowledge of permitting and electrical codes. Electricians may also offer expert advice that could make future installations easier, and perhaps even cheaper, for the user.

Read BinMaster's whitepaper to compare two case studies—one company who chose to install sensors one silo at a time vs. another company's full-day install—and learn the importance of professional installation. Plus, learn what aspects make up a SmartSilo system, and the best practices for installing them.

Counting the Costs of Smart Sensor Ownership
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Counting the Costs of Smart Sensor Ownership

"Total Cost of Ownership" (TCO) is most often referenced in the world of vehicle sales, but it certainly provides benefits to the industrial world as well.

Calculating TCO can help worksites improve ROI and reduce uncertainty around maintenance, repair and operations. BinMaster products provide accuracy, longevity, and automation to the worksites that choose to employ sensors and software.

Searching for point or continuous level sensors that go the extra mile? Smart software that puts bulk inventory in the palm of your hand? Nebraska-based customer service you can lean on for troubleshooting, advice, and friendly assistance? Read BinMaster's whitepaper to see if our sensors are perfect for your application—and profitable for TCO.

Select the Right Sensor—BinMaster's Level Sensor Technology Guide
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Select the Right Sensor—BinMaster's Level Sensor Technology Guide

From the outside in, choosing between a point or continuous level sensor can be pretty daunting. Not to mention the process of narrowing down sensors in either category! Leave it to us at BinMaster to help you learn the ins and outs of level measurement sensor options.

Check out our comprehensive product selection charts to help you guide the path toward well-kept bulk material measurements. Pair with BinCloud® inventory software for ultimate efficiency. Don't underestimate the impact of accurate measurements on general operations, finances, and overall profits.

Read this whitepaper to learn more about point level and continuous level sensors, pros and cons of each, and best practices for placement, materials, applications and more.

 

Bean Counters Count on BinMaster for Inventory Precision
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Bean Counters Count on BinMaster for Inventory Precision

Accounting professionals and bulk operators grapple with inventory accuracy challenges that impact financial statements and operations planning. Traditional measurement (tapes and spreadsheets) often result in substantial discrepancies.

Precise inventory data plays a pivotal role in several key areas. It ensures financial reports, including balance sheets and income statements, accurately reflect the company’s position.

This accuracy is crucial for tax planning, helping avoid overstated profits that could lead to overpayment of estimated taxes. Correct inventory levels are essential for optimizing working capital management and cash flow, preventing unnecessary purchases. In cost accounting, accurate data provides a clearer understanding of the true costs of goods sold. Learn how BinCloud® provides this valuable accuracy to operators worldwide.

sustainability and bulk material monitoring
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Sustainability & Bulk Material Monitoring

Food, consumer products, packaging…nearly everything…involves the use of bulk solids at some point during their manufacture. In the retail world, inventory record accuracy costs an average of 1.75% loss of revenue. Their suppliers also suffer up to 0.73% loss of revenue. In a world of Industry 4.0 and block chain practices, a discrepancy with inventory measurements undermines inventory control, makes ordering decisions ineffective and results in poor delivery and higher inventory costs.

One Login for Multiple Sites, Bins
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One Login for Multiple Sites, Bins

 In the face of soaring inflation, intense competition, and supply chain challenges, industries are turning to technology solutions, particularly Industry 4.0 goals, to stay competitive. McKinsey & Company’s study highlights the cement industry’s need for digitization, sustainability, and resilience to lower operating costs and boost productivity. The World Economic Forum’s 2020 report identified 54 Industry 4.0 leaders in manufacturing, but none were in the cement sector. The study emphasizes the potential of digitization and sustainability efforts to enhance productivity, with technology enabling remote collaboration and quick decision-making.
Addressing the challenges faced by the concrete, manufacturing, and agricultural industries operating across multiple locations, BinMaster introduces SiteView within its CementView platform. This cloud-based software facilitates centralized bulk material inventory management, aiding organizations with better decision-making in purchasing, forecasting, and material movement across sites. The BinMaster system, exemplified by a case serving 58 silos across four states, provides real-time bulk inventory data to dispersed teams, enhancing operational efficiency through custom reports, usage projections, and automated alerts via the BinCloud inventory management software.

Human-Centric Sensor, Software
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Human-Centric Sensor, Software

The year 2023 witnessed a surge in artificial intelligence adoption, with 79% exposed and 22% already integrating it into their work, as per a McKinsey survey. The focus on Industry 5.0 emphasizes collaboration between humans and technology, where AI is considered just another tool. BinMaster, a key player, highlights the importance of human-centric design in sensor and software technology for efficient decision-making. Their BinCloud software, designed with people in mind, organizes and interprets data, making big data actionable. The European Commission defines Industry 5.0 values as human-centric, resilient, and sustainable, aligning with goals for human-centric instrumentation. This approach involves replacing manual tasks with automation, exemplified by level sensors, BinCloud software, and other innovations. The overarching goal is to enhance efficiency, reduce physical work, and empower individuals to make informed decisions in a rapidly evolving automated landscape.

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